Complete Customized Turnkey Recycling Plant
Tailor-Engineered Multi-Polymer Washing, Granulation & Compounding Systems
Custom industrial turnkey plants engineered to customer factory layouts, power schedules, and specific raw material contamination profiles.
Technical Specifications & Engineering Matrix
Select a plant capacity configuration to dynamically inspect technical parameters, electric ratings, and layout schedules.
| Specification Parameter | Configured Value for 500 kg/hr |
|---|---|
| Throughput Capacity | 500 kg/hr continuous output |
| Total Connected Power | 125 – 145 HP (Havells Heavy Electric Motors) |
| Water Circulation Volume | 2.5 – 3.5 m³/hr closed loop |
| Footprint Schedule | 24m L × 5.5m W × 4.2m H |
| Crusher Cutting Chamber | 600 × 500 mm (Water-injected rotor) |
| Blade Specification | High Chromium EN41 Die Steel (Vacuum hardened 58-60 HRC) |
| Washing & Friction Tanks | 10 FT Heavy Gauge SS304 / MS Composite Basin |
| Centrifugal Dewatering Speed | 1440 RPM Dynamic Balanced Rotor |
| Final Flake Moisture Content | < 1.8% moisture after centrifugal spin |
| Control Architecture | Havells Switchgear & Synchronized Control Desk |
| Operating Crew Required | 2 Operators per shift |
| Delivery & Commissioning | Ex-works Coimbatore Works + Onsite Turnkey Erection |
About the Complete Customized Turnkey Recycling Plant
Every recycler faces distinct challenges depending on incoming scrap stream, available factory footprint, water disposal constraints, and target regrind market. ABS Polymers provides full engineering design, equipment manufacturing, factory layout CAD blueprints, on-site commissioning, and operator training.
Configured Recycling Process Stages
Explore the sequential stages engineered for this plant line. Click on any stage to inspect equipment specifications and operational details.
Consultation & Scrap Material Audit
Engineering team reviews scrap samples, contamination level, target throughput, and factory floor plan.
Equipment Integrated in this Plant Line
Each machine is fabricated in our Coimbatore works with verified steel and electric drive certifications.
Need Plant Engineering for Your Facility?
We provide tailored 2D & 3D plant layout CAD drawings, custom power connection schedules, and turnkey installation support anywhere in India or the UAE.