Skip to main content
HomePlant SolutionsPET Bottle Recycling & Hot Washing Plant
PET Bottle Recycling & Hot Washing Plant
Turnkey Plant Engineering

PET Bottle Recycling & Hot Washing Plant

High-Purity Bottle-to-Bottle & Sheet Grade R-PET Flakes Production

Industrial turnkey washing and decontamination line for post-consumer PET bottles, producing hot-washed flakes under 30 ppm impurity.

Polymer Scrap Compatibility:
PET BottlesPET StrapsThermoform Sheet ScrapBaled Post-Consumer Bottles
WhatsApp Desk
Throughput
500 kg/hr
Continuous 24/7 operating rate
Power Schedule
120 – 145 HP Total Connected Load
Havells heavy electrics
Water Circulation
2.5 – 3.5 m³/hr (closed-loop recycled)
Closed-loop water recycling
Footprint Schedule
24m L × 5.5m W × 4.2m H
Custom factory CAD layouts
Interactive Engineering Matrix

Technical Specifications & Engineering Matrix

Select a plant capacity configuration to dynamically inspect technical parameters, electric ratings, and layout schedules.

Specification ParameterConfigured Value for 500 kg/hr
Throughput Capacity500 kg/hr continuous output
Total Connected Power125 – 145 HP (Havells Heavy Electric Motors)
Water Circulation Volume2.5 – 3.5 m³/hr closed loop
Footprint Schedule24m L × 5.5m W × 4.2m H
Crusher Cutting Chamber600 × 500 mm (Water-injected rotor)
Blade SpecificationHigh Chromium EN41 Die Steel (Vacuum hardened 58-60 HRC)
Washing & Friction Tanks10 FT Heavy Gauge SS304 / MS Composite Basin
Centrifugal Dewatering Speed1440 RPM Dynamic Balanced Rotor
Final Flake Moisture Content< 1.8% moisture after centrifugal spin
Control ArchitectureHavells Switchgear & Synchronized Control Desk
Operating Crew Required2 Operators per shift
Delivery & CommissioningEx-works Coimbatore Works + Onsite Turnkey Erection
* Specifications verified at ABS Polymers manufacturing works, Coimbatore. Custom voltages (440V/480V 60Hz) available for Middle East export.
Engineering Overview

About the PET Bottle Recycling & Hot Washing Plant

ABS Polymers engineers complete PET bottle recycling lines tailored for high-output post-consumer bottle processing. From automatic bale breaking and trommel de-stoning to label removal, high-speed wet crushing, caustic hot friction washing, and centrifugal drying, every stage is optimized to minimize water consumption and maximize flake purity for chemical fiber and sheet extrusion.

End-to-End Workflow

Configured Recycling Process Stages

Explore the sequential stages engineered for this plant line. Click on any stage to inspect equipment specifications and operational details.

Stage 1 of 8Type: sorting

Collection & Manual Sorting

Bales are broken and fed onto continuous sorting tables to remove PVC, metal, and off-color plastics prior to mechanical processing.

Integrated Machinery Equipment
Continuous Feed Sorting Table
Collection & Manual Sorting
Modular Machinery Components

Equipment Integrated in this Plant Line

Each machine is fabricated in our Coimbatore works with verified steel and electric drive certifications.

Need Plant Engineering for Your Facility?

We provide tailored 2D & 3D plant layout CAD drawings, custom power connection schedules, and turnkey installation support anywhere in India or the UAE.

Direct Works Line