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PP Raffia & Woven Sack Recycling Plant
Turnkey Plant Engineering

PP Raffia & Woven Sack Recycling Plant

High-Density Shredding, Washing & Compounding for FIBC Jumbo Bags & Woven Sacks

Industrial plant line purpose-built to process tough polypropylene woven bags, cement sacks, and jumbo FIBC containers.

Polymer Scrap Compatibility:
PP Woven BagsFIBC Bulk Jumbo BagsPP Non-Woven Fabric ScrapCement Bags
WhatsApp Desk
Throughput
500 kg/hr
Continuous 24/7 operating rate
Power Schedule
120 – 145 HP Total Connected Load
Havells heavy electrics
Water Circulation
2.5 – 3.5 m³/hr (closed-loop recycled)
Closed-loop water recycling
Footprint Schedule
24m L × 5.5m W × 4.2m H
Custom factory CAD layouts
Interactive Engineering Matrix

Technical Specifications & Engineering Matrix

Select a plant capacity configuration to dynamically inspect technical parameters, electric ratings, and layout schedules.

Specification ParameterConfigured Value for 500 kg/hr
Throughput Capacity500 kg/hr continuous output
Total Connected Power125 – 145 HP (Havells Heavy Electric Motors)
Water Circulation Volume2.5 – 3.5 m³/hr closed loop
Footprint Schedule24m L × 5.5m W × 4.2m H
Crusher Cutting Chamber600 × 500 mm (Water-injected rotor)
Blade SpecificationHigh Chromium EN41 Die Steel (Vacuum hardened 58-60 HRC)
Washing & Friction Tanks10 FT Heavy Gauge SS304 / MS Composite Basin
Centrifugal Dewatering Speed1440 RPM Dynamic Balanced Rotor
Final Flake Moisture Content< 1.8% moisture after centrifugal spin
Control ArchitectureHavells Switchgear & Synchronized Control Desk
Operating Crew Required2 Operators per shift
Delivery & CommissioningEx-works Coimbatore Works + Onsite Turnkey Erection
* Specifications verified at ABS Polymers manufacturing works, Coimbatore. Custom voltages (440V/480V 60Hz) available for Middle East export.
Engineering Overview

About the PP Raffia & Woven Sack Recycling Plant

High-tensile PP raffia bags require aggressive cutting without fiber entanglement. This complete line combines high-shear wet shredding, intensive salt/calcium wash extraction, and high-vacuum pelletizing to produce clean recycled PP pellets suitable for new woven sack manufacturing.

End-to-End Workflow

Configured Recycling Process Stages

Explore the sequential stages engineered for this plant line. Click on any stage to inspect equipment specifications and operational details.

Stage 1 of 5Type: grinding

Bale Shredding & Pre-Wash

Tough woven fabric is shredded into flakes while continuous water flushes residual powders and mineral fillers.

Integrated Machinery Equipment
G Series High Shear Wet Crusher
View Machine Specs
Bale Shredding & Pre-Wash
Modular Machinery Components

Equipment Integrated in this Plant Line

Each machine is fabricated in our Coimbatore works with verified steel and electric drive certifications.

Need Plant Engineering for Your Facility?

We provide tailored 2D & 3D plant layout CAD drawings, custom power connection schedules, and turnkey installation support anywhere in India or the UAE.

Direct Works Line