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HDPE & LDPE Film Recycling & Washing Plant
Turnkey Plant Engineering

HDPE & LDPE Film Recycling & Washing Plant

High-Efficiency Processing for Agricultural, Stretch & Packaging Film

Turnkey recycling system engineered to handle highly contaminated agricultural film, post-consumer stretch wrap, and low-density packaging plastics.

Polymer Scrap Compatibility:
Agricultural Greenhouse FilmLDPE Stretch FilmPost-Consumer Shopping BagsShrink Wrap
WhatsApp Desk
Throughput
500 kg/hr
Continuous 24/7 operating rate
Power Schedule
120 – 145 HP Total Connected Load
Havells heavy electrics
Water Circulation
2.5 – 3.5 m³/hr (closed-loop recycled)
Closed-loop water recycling
Footprint Schedule
24m L × 5.5m W × 4.2m H
Custom factory CAD layouts
Interactive Engineering Matrix

Technical Specifications & Engineering Matrix

Select a plant capacity configuration to dynamically inspect technical parameters, electric ratings, and layout schedules.

Specification ParameterConfigured Value for 500 kg/hr
Throughput Capacity500 kg/hr continuous output
Total Connected Power125 – 145 HP (Havells Heavy Electric Motors)
Water Circulation Volume2.5 – 3.5 m³/hr closed loop
Footprint Schedule24m L × 5.5m W × 4.2m H
Crusher Cutting Chamber600 × 500 mm (Water-injected rotor)
Blade SpecificationHigh Chromium EN41 Die Steel (Vacuum hardened 58-60 HRC)
Washing & Friction Tanks10 FT Heavy Gauge SS304 / MS Composite Basin
Centrifugal Dewatering Speed1440 RPM Dynamic Balanced Rotor
Final Flake Moisture Content< 1.8% moisture after centrifugal spin
Control ArchitectureHavells Switchgear & Synchronized Control Desk
Operating Crew Required2 Operators per shift
Delivery & CommissioningEx-works Coimbatore Works + Onsite Turnkey Erection
* Specifications verified at ABS Polymers manufacturing works, Coimbatore. Custom voltages (440V/480V 60Hz) available for Middle East export.
Engineering Overview

About the HDPE & LDPE Film Recycling & Washing Plant

Soft film and thin plastics pose unique challenges including wrap-around clogging and high surface water retention. ABS Polymers addresses this with specialized knife geometry crushers, double de-watering centrifuges, and thermal screw drying to deliver clean, bone-dry film flakes ready for extrusion pelletizing.

End-to-End Workflow

Configured Recycling Process Stages

Explore the sequential stages engineered for this plant line. Click on any stage to inspect equipment specifications and operational details.

Stage 1 of 6Type: sorting

Bale Opening & Sorting Conveyor

Film bales are decompressed and spread on high-grip conveyors with magnetic cross-belt separators for metal removal.

Integrated Machinery Equipment
De-baler & Magnetic Feed Conveyor
Bale Opening & Sorting Conveyor
Modular Machinery Components

Equipment Integrated in this Plant Line

Each machine is fabricated in our Coimbatore works with verified steel and electric drive certifications.

Need Plant Engineering for Your Facility?

We provide tailored 2D & 3D plant layout CAD drawings, custom power connection schedules, and turnkey installation support anywhere in India or the UAE.

Direct Works Line